1938 Chris Craft – How-to Strip INT 200E Barrier Coat using Circa 1850

1938 chris craft circa 1850 interlux 200e stripping

Yes, once again, no matter how long I’ve been preserving wood boats, seldom does a day go by that I do not learn something new.

Long ago Don Danenberg did his best to sell me on the absolute necessity of applying five coats of 2000E to achieve a True 5200 Bottom. Yes, we are standardized on this practice, primarily because I so respect Don’s wisdom and experience, but I must say, I’ve always wondered, “Is it really that tough? Is it really the tenaciously adhering and true barrier coat, one that combats water infiltration to the fullest extent possible?”

Don makes his argument most forcefully in his seminal article, “What is a True 5200 Bottom?” that he published in the Sept-Oct 2014 issue of Classic Boating magazine. Here is a link to PDF copy.​

Any doubts I may have harbored evaporated over learning firsthand what it takes to remove this stuff from mahogany planking.

My lessons for today:

  1. Allow the Circa 1850 Heavy Body Paint and Varnish Remover enough dwell time to do its work, but not so long that it begins drying out.
  2. Use a SHARP scraper, bonehead! I began stripping Flyin’ By’s bottom on November 2, which is when I shot the previous video that chronicles the epic battle between five full coats of Interlux Interprotect 2000E Barrier Coat Epoxy Primer and Circa 1850 stripper.

Both products are available from Jamestown Distributors. (copy the links into your browser.)

  1. Interlux 2000E
  2. Circa 1850

You will sense my frustration in the November 2, 2018 clip. Well, having learned how best to utilize Circa 1850’s prodigious stripping qualities, today’s clip chronicles the victory of Circa 1850 over Interlux 2000E.

To be clear I misspeak on this clip. The first coat of stripper was followed with a second one about an hour later. I then allowed about one hour of dwell time, during which I sharpened the BAHCO scraper blade and reinserted it into my Sandvik scraper.

Then I went after the paint using two hands with long, and I hope fluid strokes. After several strokes, the 2000E just rolled off the surface leaving smooth mahogany behind it.

As I began shooting this clip, I had progressed about half way from the transom to the bow on the starboard side, and believe that I’ll need about two hours to reach my goal, a clean starboard face of her bottom.

Time to return and work towards reaching the bow today!

1946 Chris Craft Brightside U22 Preserved!

1946 chris craft brightside u22 preserved

As she emerged triumphantly from the shop this morning, our 1946 Chris-Craft Brightside U22 roared (literally) though her mother of all milestones this morning.

Shauna Whiting, Kocian Instruments, Forest Lake, MN, (http://www.kocianinstruments.com) transformed her gauges into perfectly-functioning objet d’art.

Mickey Dupuis, D & S Custom Metal Restoration, Holyoke, MA, did the same for her hardware.

We added a True 5200 bottom after having executed major frame, keel and chine repairs. Happily, we saved every piece of original mahogany and then applied 24 coats of Interlux Perfection Two-Part Varnish.

Buffing all surfaces and reassembly completed the project.

Her engine, having been rebuilt completely by Robert Henkel, Peter Henkel Inc., Marine, MI, (www.chris-craft-parts.com) turned only briefly before roaring to life and running smoothly, cooled first by water and then seven gallons of antifreeze, and finally fogged and shut down.

Our only disappointment is that what seems to be our new weather reality made doing her sea trial impossible, given the early onslaught of freezing ambient and plummeting water temperatures.

She will now rest in our storage facility until we can take her to Lake Champlain once temperatures recover next spring.

1957 Lyman Runabout Helm Station Fabrication update

1957 lyman runabout helm station fabrication

When we lost him to a heart attack, John had just finished his initial pass at fabricating and installing the new starboard helm station seating and locker.

Save for the copious notes he kept, using the starboard components as templates, and all of the time he spent teaching his methods and skills to his step-son, RJ had precious little to go by. “I’m not nearly as good as John, but I am comfortable doing this.”

The last thing he needed was having me stand looking over his shoulder, so I just worked elsewhere and doing other things like winterizing engines – not my favorite task for sure!

He may not be John’s equal yet, but RJ combined his native talent with all he learned from John to fabricate port helm station seating and locker components that are indistinguishable from John’s on starboard.

Soon we will have a complete set, at which time the fun truly begins. Every bit of her interior must be released, sanded a final time, stained and sealed with three coats of Clear Penetration Epoxy Sealer and scuffed with Scotch Brite pads, before we can begin applying 16-20 coats of Pettit Easypoxy Hi-Build Varnish.

As her owner shared with me, “The grieving process is neither linear nor predictable.” At least RJ and I feel as though we can begin thinking of and remembering John and smile, not grimace!

SOLD – 1938 Chris-Craft Double Cockpit Forward Custom Runabout

1938 Chris Craft Runabout sea trial

“Flyin’ By” (Hull #48264)

Best of Show, July 2017 Lake Champlain ACBS Antique Boat Show

Offered at $65,000 – SOLD

Flyin’ By was delivered to her first owners in Detroit, MI on August 12, 1937. The Aikens family of Bloomfield Hills, MI purchased her in 1960, and enjoyed her on Michigan’s Lake St. Clair until July 2016, when her stewardship passed to Shirley and Michael Claudon of Weybridge, VT.

Flyin’ By

  • Is a 19-foot (racing) Model 824
  • Is powered by and original Chris-Craft Model LC flathead 6 engine has twin Zenith carburetors
  • Develops 148 HP and 40 MPH at 3500 RPM
  • Stands before you today, almost exactly as she was 80 years ago when she left the Chris-Craft factory in Algonac, MI
    1. Save for evidence of several small inconsequential repairs. her framing and planking are original
    2. Her traditional bottom is original
    3. All of her hardware, gauges, Clum switch, steering wheel and on and on are original
    4. Only her Corinthian leather upholstery and her updated 12volt electrical system that were installed in 1980 are not original
Flyin’ By at the Lake Champlain Chapter ACBS Annual Vintage Boat Show

By the fall of 2016, her

  • Ancient varnish had finally dried and lost its integrity in too many places
  • Once brilliant white deck seams were severely cracked, split and discolored
  • Evidence of fastener failure and discolored wood bungs
  • Chrome plated hardware and stainless trim were far from show quality

Flyin’ By emerged from the shop on May 11, 2017, with stunning results

  • Captain Stan Walker, AMS, Marine Surveyor, conducted a comprehensive survey in May, 2017, concluding that Flyin’ By is in Bristol Condition in every way. (Copy available upon request.)
  • Flyin’ By won Best of Show in the 2017 Lake Champlain Antique and Classic Boat Society Boat Show.
  • After applying 24 coats of varnish and waiting 31 days for it to cure, we polished it to its mirror-like gloss.
  • Joanie Alden, Vital Signs in Colchester, VT, hand painted her “Flyin’ By” transom lettering and “Chris-Craft” hull tags, exactly matching the originals.
  • Mickey Dupuis, Custom Metal Restoration in Holyoke, MA, transformed OK hardware into jewelry.
  • Shauna Lawrence, Kocian Instruments, Forest Lake, MN, preserved the gauge cluster and Clum switch to perfection.
  • A Fireboy Clean Agent Fire Extinguishing system and a Fireboy M-1 Gasoline Fume Detector were installed.

Watch her on YouTube:

1938 Chris Craft Runabout sea trial
Flyin’ By sea trial on Lake Champlain

1953 Shepherd Runabout: How to Apply Final Coat of Varnish

1953 shepherd runabout final varnish

Yes, she is Voodoo Child, and if all goes well this fall and winter, you can see her in Tavares, FL, at the Sunnyland ACBS show, March 24-26, next spring.

John and RJ are making one final pass hand sanding to a snow field using 400 grit paper. The goal is an absolutely dirt-free, super flat surface, in preparation for applying the 20th and final coat of varnish.

We had her name applied following the 16th coat, to which four more coats have been applied. I am well aware that this issue is similar to asking five economists’ forecast for the economy and receiving at least seven conflicting replies. However, my goal is to provide some UV protection to the vinyl, while also delivering an identically glossy presentation across the transom.

We will allow the varnish to cure until early next week, at which time we will install the dual quad four, 331 cubic inch, V-drive Chrysler Marine Hemi and its drive line. The gauge cluster and the steering, throttle and shifting systems will be installed as well. Add a couple of fender cleats and we should be good to go.

Go where? To splash in Lake Champlain, since, before I can make a final commitment to Sunnyland, I must know she’s ready to romp.

After she triumphs over her sea trial, Voodoo Child will sit for 30 days during which time the varnish will finish curing, or at least have cured sufficiently to support the polishing process that completes her preservation.

Finally, we will put her back together and banish her to storage until March, 2017, when we will tow her south, away from a still-frozen Lake Champlain and equally frozen Vermont.

…Just cannot wait ….

1957 Lyman Runabout Helm Seating Fabrication Update 2

1957 lyman runabout helm seating fabrication

John has continued living with his “furniture-to-be.” That he’s made great progress is evident from what you will see in the clip.

The helm and passenger seats, and their accompanying lockers will be identical to one another and also as close to being identical to Lyman’s “pass-through” seating configuration as he can get.

He’s matched the radii along the edges, carved an exact copy of the Lyman anchor in the door that are found in original pass-through seating arrangements. We’ve managed to source sufficient OEM Lyman hinges for all moving components, all of which were transformed into jewelry by Mickey Dupuis and his team at D & S Custom Metal Restoration in Holyoke, MA.

But then there are the additional “John” touches, two weep channels in each locker top, additional framing and cleats that are both invisible and add sturdiness to each unit.

Her owners requested that John supply a lip, sort of a toe rail, running along the two outer edges of the locker tops, but only if he could envision and then create profiles that melded with other cockpit components. John did it and the result is both functional and elegant.

And we are working with Pattern Grade genuine mahogany planks that were sawed out of logs that had been graded veneer quality, save for the sides and back, which are ribbon-cut mahogany.

The starboard set should be fabricated and ready for disassembly and finishing by late today or midday tomorrow.

The port unit is next, but John has the starboard unit as his guide, so his “only” challenge is to match what he created there, which he will.

1957 Lyman Runabout -Boarding Step & Jump Seat Fabrication

1957 lyman runabout boarding step jump seat fabrication

Her owners challenged John to design, fabricate and install a pair of boarding steps that are also comfortable jump seat – units for our 1957 23’ Lyman Runabout preservation project.

Sourcing stainless brackets that were strong and worked simply proved to challenging, but Google sent us to www.boatoutfitters.com, who stock stainless steel folding seat brackets that are perfect for this purpose.

We caught up with John about halfway through this challenge. Today’s video celebrates another milestone facing into our wake.

I will allow John to fill in the details and demonstrate his units’ utility and versatility. Now it’s on to the helm station.

1957 Lyman Runabout Jump Seat & Boarding Step

1957 lyman runabout fabricate jump seat boarding step

John is in the process of doing his magic with wood once again.

Her owners challenged him to design and fabricate a pair of folding boarding steps that doubles as jump seats mounted to the 1957 23’ Lyman Runabout’s port and starboard hullsides just aft of the engine box.

As with mocking up the new pass-through helm seating and locker configuration, John reached for cardboard. We left him alone.

That the hullsides are somewhat concave both vertically and horizontally, meant that he could not simply fabricate a matched pair of mahogany wall mounts. The aft mount is thinner; its shape is different, as is the required bevel needed so the mount lands flush against the hullsides. John attacked the port mount early this morning, and by late this afternoon had roughed out a structure that works.

But, rather than steal his fire, I will hand it off to John ….

1946 Chris Craft Brightside U22 Water Strainer & Winterizing System

1946 chris craft brightside u22 water strainer winterizing

After dealing with two engines that had been run in Lake Champlain for two seasons post-rebuild that were overheating, we will now routinely recommend, read insist on installing a sea water strainer between the raw water inlet and the water pump in every boat we preserve.

In both cases, starting at the water pump and continuing into the exhaust manifold, the engines’ cooking systems were fouled with grit and remnants of vegetation.

Installing a strainer in this Chrysler proved particularly vexing as the water pump lives directly beneath the exhaust elbow, thereby denying us the room needed for an easy install just above the raw water thruhull.

Instead, RJ designed and plumbed lines running beneath the engine from the thruhull to the strainer and then back to the water pump.

Let’s face it. Winterizing is nothing but a chore, and usually a frustrating one. We add a gate valve at the raw water inlet and plumb a garden hose line through a T that continues to the water pump.

The raw water inlet runs into one leg of the T with the winterizing line running into the other one.

Closing the inlet gate valve and opening the winterizing gate valve allows water or antifreeze to be drawn from a five gallon bucket through the garden hose and into the engine.

We will use at least five gallons of antifreeze when winterizing an engine. (Just beginning to run pink out the exhaust is necessary but not sufficient for thorough winterization.

Once the exhaust is running full pink and the engine is shut down, we open stopcocks and any other valve in the block and at the bottom of the water pump.

Note that this winterizing system also affords a simple and straightforward flushing system for boats run in salt or brackish water.

Our system makes these chores easier, but they are still no fun!

1957 Lyman Runabout Helm Seating Fabrication Update

1957 lyman runabout helm fabrication

Under John’s eye and steady hands, sheets of half-inch ribbon-cut marine plywood are slowly being transformed into what will be a commodious helm station, complete with a flat floor from the forward end of the engine to the firewall.

That John is in his element, muttering measurements and angles to himself is evident. That he needs his space and wants to be left alone is even more evident. “Helpful” kibitzing is verboten. Prior to launch this slow, exacting process, John and RJ finished fabricating and installing the balance of her new ceilings. With the ceilings in place, John knows precisely the arcs and spaces before him.

It will likely take him the better part of a week to complete the new seating configuring, at which time we must release all of it, including all of the ceilings so they can be finish sanded, bleached, stained and sealed with three coats of Clear Penetrating Epoxy Sealer (CPES). (The lockers will likely be assembled ahead of time so that we can attend to plugging countersinks ahead of bleaching, staining and sealing.

We will apply fifteen coats of Pettit Hi-Build varnish before installing everything for good. We received the final batch of hardware and hinges back from D & S Custom Metal Restoration yesterday.

Shauna Lawrence, Kocian Instruments, expects to ship the preserved gauge cluster in a few weeks. Weather is our major frustration at present. We sourced some beautiful, air-dried Honduran mahogany, which will be transported on an open flatbed trailer. Given the good things that multiple years of air drying has done for the lumber, transporting it through the driving monsoon-like rains we are now suffering is not OK and will not happen.

Looks like a dry window is opening the first half of tomorrow. Guess who will be on the road well before the first glimmer of sunrise emerges over the Green Mountains?